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In the egg processing industry, the production capacity, operational stability, and final product quality of a processing line are not determined by a single parameter. Instead, they rely on the overall machine design, component selection, and seamless integration between each processing stage.
HANLUR's 10,000 Eggs/Hour Egg Washing, Grading and Packing Line is designed around the key requirements of egg processing companies, including high production efficiency, low breakage rate, accurate grading, easy maintenance, and convenient operation.
Rather than adding unnecessary functions, HANLUR focuses on optimizing every detail to ensure stable, efficient, and reliable performance during long-term continuous operation, providing a practical and cost-effective automation solution for egg processing plants.
1. Modular Assembly Structure: Ensuring Long-Term Equipment Stability
Unlike traditional split-type equipment assembled and welded directly at the installation site, this production line adopts a modular assembly structure. All key modules are pre-assembled, precision inspected, and tested before delivery.
This design significantly improves overall operating accuracy and ensures precise alignment between each processing unit, effectively reducing problems such as egg jamming, position deviation, and unstable operation caused by installation errors.
The modular structure also makes maintenance more efficient. Individual functional modules can be quickly removed, inspected, or replaced without complicated disassembly, reducing downtime and labor costs.
The integrated machine design follows food processing hygiene standards, featuring a clean structure with fewer dead corners, making daily cleaning and maintenance easier.
2. Six-Lane Low-Speed Candling Inspection System: Improving Defective Egg Detection
The candling inspection process plays a critical role in ensuring final egg quality.
Some traditional systems increase throughput by shortening egg exposure time in the inspection area, making it difficult to identify minor cracks, internal defects, or shell contamination. As a result, defective eggs may enter the packing process.
HANLUR’s egg processing line is equipped with a six-lane independent candling inspection system. By optimizing the conveying speed, each egg passes through the inspection area under stable lighting conditions for sufficient visual examination.
Operators can easily identify cracked eggs, dirty eggs, and abnormal shells, improving defect screening efficiency and preventing low-quality eggs from entering the following production stages.
3. Food-Grade Wear-Resistant Nylon Brush System: Combining Cleaning Performance and Easy Maintenance
The washing process is one of the most critical stages in clean egg production, directly affecting shell cleanliness and product shelf stability.
HANLUR uses food-grade wear-resistant nylon composite brushes with optimized hardness and flexibility to achieve effective cleaning while protecting the natural protective coating on the eggshell surface.
The specially designed brush system efficiently removes dirt, stains, fecal residues, and surface impurities while avoiding excessive friction that could damage the eggshell, reducing the risk of microbial contamination during storage.
Compared with standard industrial brushes, HANLUR’s customized nylon brushes offer improved wear resistance and longer service life, maintaining stable performance during continuous operation without excessive deformation or shedding.
The brush modules are also designed with a quick-release structure, allowing operators to complete removal, cleaning, and replacement easily without complicated tools. This significantly improves maintenance efficiency and ensures better hygiene control.
4. Short-Distance Synchronized Transfer System: Minimizing Egg Breakage During Conveying
The transfer process between different production stages is a key factor affecting egg breakage rates.
Some traditional egg processing lines use long-distance conveyors, lifting sections, and multiple turning points to accommodate complex layouts. These designs may create additional vibration and impact during transportation, increasing the risk of egg damage.
HANLUR adopts a short-distance synchronized transfer system, optimizing the layout between each processing module to achieve the shortest and smoothest egg transfer route.
By reducing height differences and sharp turns, eggs can move smoothly between different processing stages with minimal impact and compression.
This optimized conveying design improves equipment stability while helping customers reduce product loss and increase overall production efficiency.
5. Siemens + HBM High-Precision Weighing System: Achieving Accurate Grading and Data Traceability
Egg grading accuracy directly determines product consistency and compliance with market requirements, making it one of the key technologies in automated egg processing lines.
HANLUR integrates a Siemens intelligent control system with HBM high-precision weighing units to achieve fast, stable, and accurate egg weight measurement.
As each egg passes through the weighing section, the system automatically collects weight data and determines the corresponding grade according to preset parameters.
All production data can be recorded and managed through the control system, supporting batch traceability, production analysis, and quality management.
The system is also equipped with abnormal data monitoring and alarm functions. When weighing deviations occur, operators can receive timely notifications for inspection and calibration, preventing incorrect grading and ensuring consistent product quality.
6. Flexible 5-8 Grade Classification: Adapting to Diverse Market Requirements
Egg grading requirements vary significantly between countries, regions, and sales channels.
Premium supermarkets and gift packaging markets often require more detailed weight classification, while standard retail markets may focus on basic grading categories.
HANLUR’s grading system supports 5-8 customizable weight classes, allowing operators to adjust grading parameters directly through the touchscreen interface.
No professional engineer is required for routine specification changes, enabling quick product conversion and improving production flexibility.
Whether processing standard eggs, premium eggs, free-range eggs, or specialty egg products, the flexible grading system helps customers meet diverse market demands.
7. Online Closed-Loop Automatic Tray Packing System: Achieving Precise Packing and Fully Automated Operation
In traditional egg packing operations, even when upstream processes such as washing, inspection, and grading are fully automated, the final tray packing stage often still requires manual handling for counting and adjustment.
This not only increases labor costs but may also lead to issues such as incorrect quantities, incomplete packing, or mixed egg grades, affecting production efficiency and product consistency.
HANLUR integrates an online closed-loop automatic tray packing system, enabling real-time synchronization between the grading system and the packing unit to achieve precise control of egg flow, quantity, and packing operations.
According to preset grading parameters, the system automatically directs eggs into the corresponding trays and completes accurate packing without manual egg replenishment or adjustment.
The finished trays are neatly arranged with consistent quantities and can be directly transferred to the next packaging or transportation process, significantly improving efficiency and enabling a highly automated egg processing workflow.
8. Transforming Raw Eggs into Finished Products: Building a Reliable Automated Processing Solution
From egg loading, washing, candling inspection, weighing, and grading to final automatic tray packing, HANLUR’s 10,000 Eggs/Hour Egg Washing, Grading and Packing Line integrates and optimizes every critical stage of egg processing.
The entire production line is designed around the core requirements of egg processing companies:
- Lower egg breakage rate;
- Higher grading accuracy;
- More stable continuous operation;
- Easier equipment maintenance;
- Improved labor efficiency and cost control.
Through modular engineering, precise control systems, and intelligent production management, this processing line helps egg producers improve product quality, increase production efficiency, and meet the growing demand for standardized and premium egg products in global markets.
HANLUR is committed to providing reliable, efficient, and intelligent automation solutions for egg processing companies worldwide.
Product Characteristic
- The assembled structure of the whole machine is beautiful, with high assembly precision and convenient maintenance.
- 6-channel LED light source detection, make the bad guy catch rate higher.
- The nylon brush is durable, detachable for easy cleaning and easier to replace.
- The point-to-point synchronous chute connection makes the egg travel shorter and the connection more stable.
- Siemens centralcontrol data processing system is equipped with HBM weighing system to make weighing more acurate. Weighing data can be monitored in real time, detected in real time, and can be equipped with an abnormal data alarm system to make your product quality higher.
- Grading system, 5 to 8 levels can be freely customized to set parameters arbitrarly for more convenient operation.
- Online packaging to ensure that the packaging does not leak eggs or eggs.
Feature Selection
- It can be equipped with a suction cup egg feeding system to reduce labor consumption.
- Coding system: applicable to traceability, production date, trademark.
- The egg carton packaging system can pack any specifications such as 4x2, 5x 2, 6x2 (and larger than 2x2 and smaller than 6x6)
Product Features
Egg On Platform- LED Light Inspection
- Transfer Conveying
- Cleaning Section
- Drying Section
- Sterilization Section
- Oil Application Section
- Weight Grading
- Vertical Pita
- Automatic Tray Loading
Plane Rendering
Product Specifications
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